Process Calculation
Material and Energy Balance Computations
Units & Dimensions
Dimensions & system of units, Fundamental and derived units, Unit
conversion and its significance, Dimensional consistency, Dimensional Equations
Basic Chemical Calculations
Concepts of atomic weight, equivalent weight and mole. Composition of
solids, liquids and solutions (weight percent, mole percent, molarity,
normality etc.), other expressions for concentration, Average molecular weight
and density, Gaseous mixtures, Ideal gas laws and its applications, Raoult’s
law, Henry’s law, Amagat’s Law & Dalton’s law, Humidity and Saturation
Material Balance without Chemical Reactions
Introduction, Process flow sheet, solving material balance problems
without chemical reactions of unit operations like Absorption and Stripping,
Distillation, Extractions and Leaching, Drying, Evaporation, crystallization,
Mixing/Blending, etc., Material balance of unsteady state operations, Material
balance with and without recycle; Bypass and Purge streams
Material balances with Chemical reaction
Concept of limiting and excess reactants, percentage conversion,
selectivity and yield. Material balance involving reactions with special
reference to fertilizers, petrochemicals, dyestuffs, electrochemical
industries. Complex material balances
Energy balances
Heat capacity of gases and gaseous mixtures, liquids & solids,
Sensible heat change in liquid & gases, enthalpy changes during phase
transformation, enthalpy changes accompanied by chemical reactions, standard
heat of reaction, Hess’s law, dissolutions of solids, Adiabatic reactions, heat
of solution by partial molar quantities
Fuel & Combustion
Types of fuels, calorific value of fuels, liquid fuels, gaseous fuel
etc. Proximate and ultimate analysis, combustion calculations, Air requirement
and flue gases.
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